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Hydrated Lime is
used in various construction
applications. Some of the most popular
applications are:
- Hot Mix Asphalt
- Cold In-place Recycling
- Soil Stabilization
- Aggregate Modification
Hot Mix Asphalt
In preparation of
hot mix asphalt, hydrated lime is added
primarily as an anti-stripping agent. More
and more states are now requiring the addition of
lime to reduce
the effects of moisture on pavements. Pre-treating
aggregates with lime helps asphalt cement to
adhere to the
aggregate.
Although
most hot mix producers are presently using dry
hydrated lime, there are a number of advantages of using hydrated lime
slurry
made from quicklime. The Lime-Save
process has important handling characteristics that improve the process. These are:
- Can save as much as 25% of
material costs due to the conversion of quicklime into hydrated lime
because of dry hydrate contains about 25% water.
- Quicklime is normally cheaper
per ton than dry hydrated lime.
- Hydrated lime slurry is more
reactive due to smaller particle size than dry hydrate saving an
additional 10% to 20% in materials costs.
- The low viscosity
characteristics of lime slurry using the Process make it easy to pump
through mass flow metering systems improving the accuracy of lime
addition.
- The lime slurry can be pumped
continuously without the problems of storing and feeding a dry product.
- Since lime slurry is added in a
wet condition, no additional moisture needs to be added resulting in
saving of burner fuel. In addition, the
wet condition means less wasted product through bag houses.
- The batch method insures
accurate proportioning of water and quicklime.
Cold
In-place Recycling
Hydrated
lime slurry from quicklime is the common method of
adding lime to Reclaimed Asphalt Pavement (RAP). Adding
lime to RAP has become more popular as
it helps reduce stripping and improves strength of pavements.
The
Lime-Save process can improve existing processes in the
following ways:
- Low viscosity allows for smaller
pumping equipment.
- Low viscosity allows for easier
removal of oversized grit and reduces plugging of nozzles.
- Low viscosity reduces scaling
inside of tanks and service lines and reduces cleanout costs of slaking
and transporting equipment.
- High solids content means a
higher concentration of lime can be hauled per load increasing cycle
times of hauling equipment and reducing fuel costs.
Soil Stabilization & Full
Depth Reclamation
Again hydrated lime from
quicklime is the common method of adding lime to soil for
stabilizations and to existing pavement and subgrade for full depth
reclamation. However, the Lime-Save process opens up a possibilities of
adding lime slurry to stabilization and reclamation equipment in a way
that greatly improves the ability to control rates of application.
The process allows low viscosity
lime slurry that has been degritted to be pumped through
mass flow meters to accurately mix the slurry in the mixing chamber
of the reclaimer. The mixing equipment can be set at a constant
speed. Additive rates can be pre-calculated so even the most
inexperienced crew can produce a quality end result.
In addition to the foregoing,
Lime-Save can improve existing processes in the following ways:
- Low viscosity allows for smaller pumping equipment.
- Low viscosity reduces scaling
inside of tanks and service lines and reduces cleanout costs of slaking
and transporting equipment.
- High solids content means a
higher concentration of lime can be hauled per load increasing cycle
times of hauling equipment and reducing fuel costs.
Aggregate
Modification
As
quality aggregates become scarce, it is sometimes
necessary to add lime to base course aggregates to lower the plasticity
index
(PI). Most existing methods use dry
quicklime to production conveyors during stockpiling to accomplish PI
reduction.
The
Lime-Save process can improve quality control of adding
lime to aggregates. In applying the
process, it is important to delay the addition of the lime slurry until
just
before the product is loaded out to be placed on projects.
The reason for this is that stockpile
pressures combined with the high reactivity of wet lime slurry causes
structures to be built prematurely between the aggregate particles
resulting in
loading problems.
The
benefits of using Lime-Save are:
- Greater
control over adding the desired amount of lime due to low viscosity and
the ability to use precise liquid metering equipment resulting in
improved quality control and reduction of wasted quicklime.
- Using
a liquid, increases the ability to coat aggregate particles and reduces
the need for moisture to be added on the project site.
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Lime Slurry in Hot Mix
Lime Slurry in Soil Stabilization & FDR
Bromatco,
LLC
Phone: (602) 758-2815
Fax: (602) 391-2258
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